How to read the chart
Pick the row for your conductor size, then the column for the material and the temperature rating you are allowed to use. The rating you can use is the lowest of three things: the wire's insulation rating, the termination rating on the breaker, and the termination rating on the equipment. THHN is a 90 °C wire, but on a breaker marked 75 °C you must use the 75 °C column for the final ampacity.
Worked examples
1. A 60 A subpanel feeder
With 75 °C terminations on both ends, 6 AWG copper is 65 A, enough for 60 A. In aluminum, 4 AWG is 65 A. If either end is only rated 60 °C, 6 AWG copper drops to 55 A and you would need 4 AWG copper (70 A).
2. Derating with the 90 °C column
Nine current-carrying 12 AWG THHN conductors share one conduit. Start at 30 A (90 °C). Seven to nine current-carrying conductors take a 70% adjustment: 30 × 0.70 = 21 A. That is still at least 20 A, and the 75 °C limit is 25 A, so each conductor can stay on a 20 A breaker. The ampacity derating calculator applies both temperature and fill factors.
3. An EV charger
A 48 A charger is a continuous load, so the circuit needs 48 × 1.25 = 60 A. 6 AWG copper at 75 °C (65 A) on a 60 A breaker works. The wire size calculator also checks voltage drop on the run.
Copper vs aluminum
Aluminum carries roughly 75–85% of the current of the same size of copper in Table 310.16 and is commonly used for feeders 1 AWG and larger because it is lighter and cheaper. Use terminals marked AL/CU, apply antioxidant where the manufacturer requires it, and torque connections to the specified value.
When this table does not apply
- More than three current-carrying conductors or ambient above 30 °C: apply NEC 310.15(B) and 310.15(C)(1).
- Single conductors in free air: Table 310.17.
- Dwelling services and main feeders: Table 310.12 may be used.
- Motor circuits: Article 430 uses 125% of table FLC.
- Canada: use CEC Table 2 (copper) and Table 4 (aluminum); values are similar but not identical.
Ampacity and voltage drop are separate checks
A wire can have plenty of ampacity and still deliver too little voltage at the end of a long run. 12 AWG is fine for 16 A thermally, but at 150 ft on 120 V it drops more than 7%. Always check the run in the voltage drop calculator.